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Il centro di lavoro orizzontale YASDA YBM 1000N, venduto da Industrial Machinery, è configurato con cambio pallets a 5 tavole e 4 magazzini con un totale di 240 utensili, permettendo di lavorare componenti di acciaio di medie e grosse dimensioni.
Solo poche aziende in Italia possono vantare una macchina tanto precisa e prestigiosa, che può essere utilizzata anche per ricavare particolari in serie che richiedono un elevato livello di precisione.
L’impianto e comandato da un CNC FANUC 160MB con tutte le opzioni previste per il lavoro non presidiato.
CNC FANUC 160 MB
Estensione asse X 2100 mm.
Estensione asse Y 1400 mm.
Estensione asse Z 1700 mm.
Funzione HAS 1
Esecuzione mandrino SA50 15000-30
N.4 Rack (240 utensili)
Pallettizzazione multipla 5 pallet
Impianto lubrificazione ut. micronebbia
Impianto refriger. utensile alta pressione + aria
Sistema autom. Yasda sonda Renishaw
Separatori olio + controllo livello
Controllo utensili di scorta
Sistema conferma utensili disponibili
Sonda Marposs
Gestione durata utensili
Estensione 2560 mt.
N.9 interruttori salto blocco
Interpolazione elic.
Immagine speculare
Restart programma, maschiatura rigida
Data server
N.B.:
Linea mandrino nuova eseguita in data 04/2017 – in data 02.09.22 ore mandrino per taglio 6499
Machine specification:
Base machine
Spindle speed range
Spindle speed range programming 50 to 15.000 min.
Number of spindle speed rangers 1
Type of spindle tool holder BT 50 (7/24 Taper)
Spindle bearing inner diameter 90 mm.
Spindle drive motor AC30KW (30 min. rating)
Spindle tool holder MAS403 P50T- type retention knob
Spindle speed override setting range: 50 to 120%
Canceling function M48, M49
Canceling display function LED display
Spindle orientation Spindle stops electrically and mechanically
Orientation finish display LED display
Spindle load meter % display
Travel
X-axis travel (longitudinal movement of table) 2100 mm.
Y-axis travel (vertical movement of spindle head) 1400 mm.
Z-axis travel (cross movement of column) 1700 mm.
Distance from pallet top to spindle center Omn to 1400 mm.
Distance from table center to tool gauge line 300 mm. To 2000 mm.
Standard functions and equipment
YASDA MASCOT mini
YASDA self-diagnosis function, signal analysis function and maintenance screen, etc.
Tool management function by tool number max 600 groups
Production control function applicable
Operation condition and amount of machine done
Hydraulic power unit
Pump type variable discharge pump
Pump di scarge 48L/min.
Pump discharge pressure 9Mpa (90kg/cm2)
Motor output 7.5 kw
Reservoir tank capacity 120L
Leveling jack screw
Way protect cover
Slideways automatic lubrification unit
Pump type gear pump
Pump discharge 200 cc/min.
Tank capacity 6L
Auto power off system
Oil-air lubrification system for spindle bearing
Pump type pneumatic drive
Tank capacity 2.7 L
Operation panel display section: LCD display
Operation section: CRT/MDI panel
Spindle speed & tool number indicator
Manual pendant operation panel box handle (manual pulse generator)
Earth leakage breaker available to high frequency
Inductosyn feedback
Dissambling tool
Optional functions and devices
The travel extension (corrisponding to the large size work)
X tavel extension 600 mm. Total 2100 mm.
Y travel extension 400 mm. Total 1400 mm.
Z travel extension 300 mm. Total 1700 mm.
High speed spindle (15.000 min.)
Type SA50-15000-30
BIG PLUS system
Spindle end surface in 1.5 mm forward from the taper gauge line.
Automatic tool changer unit (ATC system III)
Type of tool shank MAS BT 50
Type of retention knob MAS403 P50T-1
Method of tool selection Random selection
Tool storage capacity 240
Maximum tool diameter dia.300 mm.
Milling cutter dia.200 mm.
T-type boring bar (the cutter direction is specified) dia.400 mm.
Max tool dia. on full setting dia 100 mm.
Distance between magazine pots 115 mm.
Maximum tool length 550 mm. (only no.1 magazine)
440 mm. (no.2, no.3, no.4 magazines)
Maximum tool weight 20 kg.
Tool number display spindle tool/next tool
Tool holder cleaning device air blow
Manual tool release device (pedal switch) equipped
Special tool-pots for corrisponding to BIG PLUS tools no.1 magazine (60 tools)
ATC special switching function
Weight of unit approx 7.000 kg.
Number of pallets
Pallet working surface total 5
Pallet surface configuration 1250×1250 mm.
Thickness of pallet 157-M16 tapped holes
Weight of pallet 175 mm.
Edge locator 1400 kg.
Pallet chucking device equipped
Number of attached pallets 1
Preload stand (PLS)with automatic pallet changer (APC)
Method pallet change rotary shuttle
Number of pallet stands 5
Rotation table control manual
The PLS no.1 and no.5 are for the large size work
Automatic program search applicable
Fixture control function applicable
Operating condition display applicable by MASCOT
Pallet random selection function applicable
Auto power source off function equipped
Display unit equipped
Area sensor around the stands equipped
Weight of unit 14.500 kg.
Spindle head oil cooling unit 2
Temperature controller follow up base temperature type
Cooling capacity: MPSB-15-CE 5200 kw
MPSB-07-H-CE 3200 kw
Freon gas R22
Refrigerant
Cutting ouil unit (AA type)
Fiat nozzle 6
Pump discharge 40L/min.
Pump pressure 0.3Mpa
Tank capacity 1200L
High pressure coolant unit (for spindle center through coolant)
Pump pressure 3.5Mpa
Pump discharge 25L/min.
Motor output 3.7 kw
Spindle center throught micron fog (M07) Bluebe
Micron fog coolant (M37) Bluebe
Oil skimmer device equipped
Level switch of coolant tank lower level 1, upper level 2
When the lower limiti s detected, the machine becomes FEED HOLD conditiond.
When the lower limiti s detected, the message is displayed on the CRT display.
Cutting oil temperature control unit
Oil cooling unit
Reference temperature follow up type 5°
Cooling capacity 3720W
Refrigerant Freon gas R22
Sheathed heater 2000W
Ambient temperature should not exceed 40°C
Pump for pump up
Pump discharge 50L/min.
Pump pressure 0.3Mpa
Tank capacity 110L
Chip conveyor TS type
Screw conveyor TWIN
Control Auto/manual (CW/stop/CCW)
Automatic running interval ON: 1 min/OFF: 2 min.
Hinge type chip conveyor and drum type filter Auto/stop/jog (CW/CCW)
Height of swarf outlet 1504 mm.
Splash guard with automatic door and slide roof
Door control automatic and manual
Corresponding to the extended stroke of each axis
Fluorescent lamp 1
Gyration light
2 light system
This is mounted on the splash guard, and APC operator side.
Blinking conditions are as follows.
Spare tool control system (YASDA)
Number of spare tool control 300 groups
Control number in one group: main tool 1 tool
Control number in one group: spare tool 7 tool
Tool life control system (YASDA) 600 tools
Tool life pre-alarm (number of tool) max 99 hours and 59 min.
Max 9999 times
Setting unit of tool life pre-alarm 1 min. or once
Life factor 0.5 to 1.5 in 0.1 increment
Stored tooling content confirmation system (YASDA)
Stored tooling content confirmation control 400 groups
Part program number 400 pieces
Number of main tool used total 2000
Auto-measuring system MP7
Repeated measuring function max 5 times
Calibration for compensation applicable
Repeatability of touch probe 0.001 mm.
Total measuring accuracy 0.008 mm.
(under the conditions of no dust)
N/C memory used 150 m.
N/C custom macro common variable used 43
N/C registered program used 29
Automatic tool length/radius compensation system & tool breakage sensing system(YASDA)
Repeated inspecting function max 5 times
Repeatability of touch sensor 0.001 mm.
Total measuring accuracy 0.008 mm.
(under the conditions of no dust)
Compensation range when tool length compensation and tool breakage
Sensing are simultaneously performed 5 mm.
Range of cutter compensation 2.5 mm.
N/C memory used 50 m.
N/C custom macro common variable used 31
N/C registered program used 19
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